High-Temperature Monitoring × Explosion Protection × AI Vision × Industrial Systems IntegrationYour B2B Solutions Partner
MITSULITECHNOLOGY
B2B PRODUCT / SOLUTION

Flexible PCB Press-Roller Damage and Anomaly Detection

Assess the implementation requirements and next steps for flexible PCB press-roller damage and anomaly detection based on your process conditions.

Industrial Camera Systems

Customizable miniature high-temperature in-furnace camera with Imaging AI vision software
IP CAMERA 5MP   Heating Furnace Camera System

Application:

  1. Inside high-temperature flexible PCB presses.
  2. Function: AI detects foreign material adhering to the rollers, triggers an immediate alarm and initiates an equipment stop.
  3. Benefits: automates visual inspection, detects anomalies early and reduces material losses and inspection labor.
  4. Installation reference: deployed at a major flexible PCB manufacturer, with repeat purchases for system expansion approximately annually.
MTL-KDS230-5MP-HT Miniature High-Temperature In-Furnace Camera In-furnace camera installation diagram AI foreign-object detection on a PCB production line
MTL-KDS230-5MP-HT
Image
Image SensorSony STARVIS 5 Mega Pixels Image Sensor
Size / Scan method1/2.8 inch Progressive Scan
Camera Web Control
ExposureAuto(1/30~1/30000), ( ANTI-SAT_ON / AE SPEED)
AGC ( 0~10 )
Sens-up ( OFF.x2.x4.x8.x16.x32 )
Low Illumination0.05Lux / Sen-up :0.005Lux
Day & NightAUTO / AUTO-Ext / PRESET / MANUAL
Backlight Comp.HLC / BLC
D N R2DNR, 3DNR - HDR
Image adjust.SHARPNESS/DEFOG/SHADING/PRIVACY
GAMMA / MIRROR ,FLIP
White BalanceAuto(indoor) / Auto(Outdoor) / Push/ User
Output SetReal WDR ( 15fps WDR on / WDR Off )
3DNR LEVEL ( LOW / MIDDLE / HIGH )
SystemCamera Title / Language

Product Features

  • Sony STARVIS 5 MP image sensor; 5-megapixel imaging
  • Compression Format:H.264 / MJPEG
  • ONVIF support (confirm the supported version for the selected model)
  • Stainless-steel housing with compressed-air cooling. Cooling air is collected and discharged outside the furnace. Suitable for furnace environments up to 500°C; also applicable to vacuum furnaces.
  • POE Cable
  • LED lamp (optional)
  • Compact, custom-built design to fit the available furnace space

At a Glance

Operating Environment

High-temperature, hazardous, dusty or continuous-process environments requiring remote visual monitoring.

Key Benefits

Improve process visibility, reduce personnel exposure and relay anomaly information to the monitoring center.

Integration Options

Networks, alarms, thermal imaging, AI vision and centralized monitoring can be configured to suit project requirements.

Engineering Requirements

Requirement Information to Provide
Operating Temperature Normal and maximum temperatures, and measurement locations
Installation Location Inside the furnace, at the furnace wall, outside equipment, on piping or elsewhere
Imaging Requirements Visible-light color, thermal, fixed, pan-tilt, 360° or mobile imaging
Communications Ethernet, 4G / Wi-Fi or integration with an existing monitoring system
Certification Requirements Explosion protection, ingress protection or other site-specific requirements

Next Steps

Describe Your Site ConditionsNo model selection required
Initial Engineering ReviewConfirm the appropriate system architecture
Solution & QuotationRecommendations based on specifications
Project ImplementationInstallation, testing and integration

Need Help Selecting a Solution?

Share the operating temperature, viewing distance, site photos, equipment application and requirements for an initial assessment.

Request an Engineering Assessment